Face-gear drive: Simulation of shaping as manufacturing process of face-gears

Gear shaping is the most important process for manufacturing internal gears. Even if this method also suitable production of spur gears, these can be produced more effectively using hobbing. interesting face-gears. Since shaper cutter quite simple compared to a hob and tool costs are therefore relatively low, particularly small series production. This manuscript deals with simulation gear face-gears aim determining parameters such as radial rotary infeed thus achieving stable fast possible low reject rate. The cutting forces determined on basis theoretical uncut chip thickness, whereby deflection calculated these, provided that stiffness tool, machine component holder known. In addition, wear estimated model. Experimentally during face-gear used validate